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Upgrade of Aircraft Tow Tractors to A380 Airbus Requirements

A fully laden Boeing 747-400 weighs 408 tonnes while the soon to be introduced super jumbo – the passenger variant Air Bus A380 - tips the scales at 562 tonnes.  Built for flight, these modern passenger aircraft are very much out of their element on the ground and require careful handling.

With the much larger and heavier A380 due for Australian delivery in 2008, airlines, airports and service providers have been examining the huge aircraft’s ground handling requirements with runway and taxiway strengthening as a priority.  One area of scrutiny was the ability of existing airfield tractors to move the A380 – whether it be pushing it out from the airbridge or towing it to other airfield locations for maintenance purposes.

Chess Engineering recently undertook the task of upgrading four Australian built aircraft tow tugs to cope with the extra weight of the A380.
Needing extra mass and power, the tugs were fitted with almost 8 tonnes of extra ballast and the 12 litre,V8 2 stroke turbo and supercharged diesel power plants were upgraded to 500 horsepower.
These modifications dictated further upgrades to the cooling system, suspension, axles, wheels and tyres.  Various other modifications and improvements were made to comply with stringent airfield fire and safety regulations.

The contract also called for the complete refurbishment of each tractor. The result is an upgraded tractor fleet capable of moving the heaviest class of new and existing aircraft at a fraction of the cost of purchasing new equipment.